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Scientific research and analysis of common faults of hydraulic motor of excavator

2021-07-20 14:09:54
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Because all actions of control valves 1 and 2 are abnormal, the fault point should be in the common part of both, that is, the part before the control valve. basis Cycloidal hydraulic motor with brake The system structure diagram shows that the causes of all action faults of the whole machine are:

    1、 Drill hydraulic motor The gear oil is not enough, the oil drain circuit is not smooth (such as the oil suction filter element is blocked), and the oil suction is empty, which leads to the insufficient oil drain or oil suction of the hydraulic pump, causing all actions of the whole machine to cause faults.

2. Pilot oil circuit failure. This fault only exists in the excavator controlled by the servo motor, but not in the excavator controlled by the pedal support rod. The failure of the pilot oil circuit will lead to the insufficient working pressure of the pilot oil, which will lead to the failure of the control system software, which is mainly manifested as the failure of the entire mechanical action.

3. The transmission system connection between the hydraulic pump and the automobile engine is damaged. In that case, the automobile engine cannot push the hydraulic pump, and there will be no pressure oil output at the pump port, which will make the whole machine not work.

4. The front, rear, left and right hydraulic pumps are seriously damaged or destroyed, resulting in insufficient total output flow and working pressure of the pump, resulting in slow and weak mechanical action or complete inaction of the whole machine, and software failure of the output power adjustment system of the hydraulic pump.

When carrying out fault inspection, the inspection shall be carried out in accordance with the standard of having a target in view, first outside and then inside. The specific methods are as follows:

Check the gear oil quantity first. Cycloidal motor parameters If it is not enough, top up Z to check whether the oil suction and delivery pipe is cracked, whether the connector is loose and other similar conditions, which may lead to partial or serious suction of the gasoline pump; Check whether the oil suction filter element is blocked or flat, and replace it if any. Check the four oil filter element again. If there are many metal powders and particles, the hydraulic pump is damaged and needs maintenance.

    

 Scientific research and analysis of common faults of hydraulic motor of excavator

    

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