At present, the system used in series by multiple cycloidal motors (see Figure 1) is applied to sweepers, trenchless drills and airport luggage carts. The output shaft of the hydraulic motor often leaks oil during use, so it is useless to replace the dynamic seal of the output shaft. In series application, the problem of casing oil leakage pressure is ignored. The oil leakage pressure of the housing refers to the maximum pressure that the motor shaft seal can bear after the hydraulic motor is fully lubricated inside; If the hydraulic motor is applied special-purpose Large torque cycloidal motor Improper. After the machine has been working continuously for a period of time, due to various factors, the oil in the housing will not be released, resulting in higher and higher pressure in the housing of the hydraulic motor, which first leads to the failure of the shaft seal. The casing leakage pressure mentioned here is not the bursting pressure of the casing, but the pressure that the motor output shaft dynamic seal can bear. In the motor samples of some manufacturers, only the back pressure is mentioned. Actually, back pressure refers to electricity Large torque cycloidal motor Price The return oil pressure of the engine, not the oil discharge pressure of the casing. During operation, the requirements for the oil discharge pressure of the cycloidal motor housing are as follows. Eaton is the world's first cycloid motor manufacturer. In China's domestic cycloidal motor manufacturing industry, Jining Jinjia Hydraulic Co., Ltd. uses Eaton technology to produce cycloidal motors. Its output shaft dynamic seal has better bearing capacity, that is, the unique internal oil circuit design of the company's products enables internal oil drainage not only to lubricate parts, but also to discharge excess oil while maintaining a certain housing oil drainage pressure.
Most of its hydraulic system uses working medium, such as hydraulic oil with continuous fluidity, which converts the mechanical energy of the prime mover driving the pump into the pressure energy of the liquid through the hydraulic pump, and sends it to the actuator (hydraulic cylinder, hydraulic motor or swing hydraulic motor) through various control valves, such as pressure, flow, direction, etc., to convert it into mechanical energy to drive the load. This hydraulic system is generally composed of the following parts: power source, actuator, control valve, hydraulic auxiliary device and hydraulic working medium, which play their respective roles: power source: prime mover (motor or internal combustion engine) and hydraulic pump, whose role is to convert the mechanical energy generated by the prime mover into the pressure energy of liquid, and output oil with a certain pressure;
As the power source and actuator of the hydraulic system, the performance of the hydraulic motor has a great impact on the performance of the entire hydraulic system. Therefore, the importance of studying the hydraulic motor performance test system is special-purpose Large torque cycloidal motor It is very important that the rise and application of hydraulic testing technology based on virtual instrument has opened up a broad prospect for the performance testing of hydraulic motors. Hydraulic motors are widely used in machine tools, metallurgy, engineering machinery, plastic machinery, agricultural machinery, mining machinery, marine machinery and many other important fields. The performance of the hydraulic motor has a decisive impact on the whole system, and will directly affect the stability of the system. At the same time, the performance of the hydraulic motor will have an impact on the life of the system components and the production efficiency of the system. Chongqing Price Unexpected failure of hydraulic motor will greatly reduce production efficiency.
(1) Oil leakage at the shaft end: because the oil seal and output shaft are under constant friction during the use of the hydraulic motor, the wear of the contact surface between the oil seal and the shaft will be caused Chongqing Large torque cycloidal motor A certain limit will make the oil seal lose its sealing effect, and oil will leak. Our solution is very simple: replace the oil seal. If the output shaft is seriously worn, it must be replaced. (2) Crevice oil leakage: the "O" ring between the motor housing and the front side plate, or between the front side plate and the stator body, is aged Large torque cycloidal motor Price Just replace the "O" ring. (3) Oil leakage at the cover: the "O" ring under the cover is aged and loses its sealing effect. The probability of this situation is very low, even if it happens, just replace the "O" ring.
The oil distribution sleeve is synchronized with the rotor, so that the rotor rotates once, and the seven oil distribution holes on the housing are closed 840 times by the twelve diaphragms of the oil distribution sleeve, while the rotor and stator form the largest and smallest closed cavities respectively 1420 times, collectively referred to as the seal cavity. In the circle of the oil distribution hole of the closed housing, the oil inlet and outlet of the rotor have three chambers respectively, one Chongqing Large torque cycloidal motor The cavity is closed. When the rotor is transferred from the smallest enclosed cavity to the next largest enclosed cavity, before the rotor is transferred from the largest enclosed cavity to the next smallest enclosed cavity, oil is supplied to four cavities and three cavities special-purpose Large torque cycloidal motor Drain the oil.
Generally, rolling bearing or hydrostatic sliding bearing, hydraulic special-purpose Large torque cycloidal motor Since the pressure motor works under the condition of input pressure oil, it does not need to have self-priming capacity, but it needs to have a certain initial air tightness to provide the necessary starting torque. The existence of these differences makes the structure of the hydraulic motor and the hydraulic pump relatively close, but they cannot work reversibly. The classification of hydraulic motors can be divided into gear type, impeller type, plunger type and other types according to the structure type. According to the rated speed of the hydraulic motor, it can be divided into high speed and low speed. The rated speed exceeds 500r/min Chongqing Large torque cycloidal motor High speed hydraulic motor, while the rated speed is lower than 500r/min, it belongs to low speed hydraulic motor.
