The hydraulic motor manufacturer explains to you the reasons for the poor performance of the hydraulic motor: 1. First of all, according to the analysis of the causes of the wear of the port plate, the main reasons for the weakness of the hydraulic motor are: because the port plate is worn, the oil inlet channel and the oil return channel are connected at the port plate, part of the high-pressure oil leaks, the oil pressure flowing through the stator and rotor pair decreases, and the flow decreases, Eventually, the output speed and torque of the motor will decrease. 2. Due to the wear of the valve plate, its relative position in the valve body has changed Sweeper cycloidal hydraulic motor Price The preload and adhesion of the spring on the valve body between the valve plates will be reduced, which will intensify the leakage of hydraulic oil and lead to the decline of the performance of the hydraulic motor. 3. With the increase of hydraulic oil temperature, its comprehensive performance declines, driving the cycloidal rotor to rotate Shenyang Price The ability to move is further reduced. Upon inspection, there is no obvious wear on the joint surface of the stator and rotor pair and the bearing seat and valve disc matched with both sides of the stator and rotor pair. The movement is normal without jamming, which will not cause performance degradation.
At present, the system used in series by multiple cycloidal motors (see Figure 1) is applied to sweepers, trenchless drills and airport luggage carts. The output shaft of the hydraulic motor often leaks oil during use, so it is useless to replace the dynamic seal of the output shaft. In series application, the problem of casing oil leakage pressure is ignored. The oil leakage pressure of the housing refers to the maximum pressure that the motor shaft seal can bear after the hydraulic motor is fully lubricated inside; If the hydraulic motor is applied special-purpose Sweeper cycloidal hydraulic motor Improper. After the machine has been working continuously for a period of time, due to various factors, the oil in the housing will not be released, resulting in higher and higher pressure in the housing of the hydraulic motor, which first leads to the failure of the shaft seal. The casing leakage pressure mentioned here is not the bursting pressure of the casing, but the pressure that the motor output shaft dynamic seal can bear. In the motor samples of some manufacturers, only the back pressure is mentioned. Actually, back pressure refers to electricity Sweeper cycloidal hydraulic motor Price The return oil pressure of the engine, not the oil discharge pressure of the casing. During operation, the requirements for the oil discharge pressure of the cycloidal motor housing are as follows. Eaton is the world's first cycloid motor manufacturer. In China's domestic cycloidal motor manufacturing industry, Jining Jinjia Hydraulic Co., Ltd. uses Eaton technology to produce cycloidal motors. Its output shaft dynamic seal has better bearing capacity, that is, the unique internal oil circuit design of the company's products enables internal oil drainage not only to lubricate parts, but also to discharge excess oil while maintaining a certain housing oil drainage pressure.
With the rapid development of China's economy, since the reform and opening up, the machinery industry has improved the advanced productivity in China by constantly introducing foreign technology. Especially after China's accession to the WTO, the machinery industry has accelerated scientific and technological innovation, and the annual export of equipment has continued to grow. With the continuous technological innovation of the hydraulic press industry in China, a number of high-tech industrial companies have emerged, and there are thousands of domestic production enterprises with a certain scale. Hydraulic press products are commonly used in stamping processing and stamping forming processes, such as forging, stamping, cold extrusion, straightening, bending, flanging, plate stretching, powder metallurgy, press fitting, etc. They are metal, plastic, rubber, wood, powder and other products. It can not only meet the functional diversification of electromechanical products to the maximum extent, but also is the basic guarantee for completing major projects and major technological transformation. Now the hydraulic press products have been widely used in automobile, engineering machinery, agricultural machinery, machine tools, plastic machinery, metallurgy and mining, power generation equipment, railway, ship, light industry, electronics, and defense industry products.
1. Generally, the motor shall be able to run forward and backward. Therefore, the hydraulic motor is usually required to have structural symmetry in the design. 2. The actual working pressure difference of the hydraulic motor depends on the load torque. When the moment of inertia of the driven load is large and the speed is high, rapid braking or reverse rotation is required, high hydraulic impact will be generated. Therefore, the system should be equipped with necessary safety valves and buffer valves. 3. Under normal working conditions, the inlet and outlet pressure of the hydraulic motor is higher than the atmospheric pressure, so there is no suction performance problem like the hydraulic pump. However, if the hydraulic motor can work under pump conditions, its oil inlet should have a minimum pressure limit to avoid cavitation. 4. Some hydraulic motors must have sufficient back pressure at the oil return port to ensure normal operation. The higher the speed, the greater the back pressure, which indicates that the utilization rate of oil source pressure is not high and the system loss is increased. 5. Because the internal leakage of the motor is inevitable, there will be slow sliding when the hydraulic motor oil outlet is closed for braking. Therefore, when long-term accurate braking is required, a separate anti-skid brake shall be set.
What is the oil supply mode of the hydraulic pump? The straight shaft swashplate plunger pump can be divided into two types: self suction type and pressurized type. Most high-pressure oil supply hydraulic pumps use pneumatic oil tank, and some hydraulic pumps are also equipped with oil make-up slave pump to deliver pressure oil to the oil inlet of the hydraulic pump. The self-priming pump has the characteristics of strong self-priming ability and no need for external oil supply special-purpose Sweeper cycloidal hydraulic motor 。 Bearings for hydraulic pumps. The most important part of the plunger pump is the bearing. If the bearing has clearance, the normal clearance of the three pairs of friction pairs inside the hydraulic pump cannot be guaranteed. At the same time, the hydrostatic support oil film thickness of each friction pair will be damaged, thus reducing the service life of the plunger pump bearing. According to the data provided by the manufacturer of the hydraulic pump, the average service life of the bearing is 10000 hours. If this value is exceeded, a new port shall be replaced. 3、 Conclusion. The service life of the piston pump is related to the maintenance at ordinary times, the quantity and quality of the hydraulic oil, and the cleanliness of the oil. At the same time, avoid Sweeper cycloidal hydraulic motor Price The particles in the oil will wear the friction pair of the plunger pump, which is also an effective method to extend its service life.
As a hydraulic equipment, hydraulic motor has been widely used in many factories. Generally, we should master the assembly skills of the hydraulic motor: the hydraulic system should special-purpose Sweeper cycloidal hydraulic motor Correct machining and assembly. The mounting surface of the hydraulic valve on the oil block should be straight, and the sealing surface of the sealing groove should be finished to avoid radial scratches. The preload of the connection between the hydraulic valve and the oil circuit block and the connection between the oil circuit blocks shall be sufficient to prevent surface separation. The hydraulic equipment shall be inspected according to relevant standards before assembly Sweeper cycloidal hydraulic motor Price Check the pressure leakage of system components. If problems are found, corresponding measures shall be taken. If the problem is serious, it should be replaced. Accurately formulate the assembly process documents of hydraulic equipment, configure necessary assembly tools, and strictly follow the assembly process. Keep the hydraulic components, accessories, sealing parts and pipe fittings clean to prevent contamination, and check the integrity of the sealing surface and connecting threads. The hydraulic connector should not be tightened too tightly, otherwise some parts will be severely deformed or even broken, causing leakage. Avoid damaging sealing parts during assembly.