After disassembling and inspecting the hydraulic motor installed on the drill, it was found that the friction surface of the valve disc and the port plate of the hydraulic motor was severely worn, and the deepest worn part was 0. 15mm; The output shaft oil seal is leaking. Cause analysis of oil leakage of output shaft oil seal. After disassembly inspection and test, the axial and radial clearances of the output shaft meet the standard requirements customized Large torque cycloidal motor There is no obvious wear on the oil seal mating surface. However, it is found that the oil seal rubber has hardened and its elasticity has deteriorated. With the increase of sealing lip wear, the pre tightening capacity and sealing performance decrease, and the excessive oil temperature accelerates the wear of sealing lip; In addition, due to the liquid Xuzhou Large torque cycloidal motor The leakage of the pressure motor causes the back pressure in the housing to be too high, which further aggravates the wear and leakage of the sealing lip. The smaller the friction of the rotor in the stator sleeve, the higher the mechanical efficiency of the motor.
The hydraulic motor has two circuits: the hydraulic motor series circuit and the hydraulic motor braking circuit. These two circuits can be classified into the next category. One of the series circuits of hydraulic motors: three hydraulic motors are connected in series with each other, and a reversing valve is used to control the start stop and steering. The flow through the three motors is basically the same. When the displacement is the same, the speed of each motor is basically the same. The oil supply pressure of the hydraulic pump Xuzhou manufactor High, small pump flow, generally used for light load and high speed. Serial circuit II of hydraulic motor: each reversing valve in this circuit controls one motor, each motor can work independently or simultaneously, and the rotation direction of each motor is also customized Large torque cycloidal motor optional. The oil supply pressure of the hydraulic pump is the sum of the working pressure difference of each motor, which is applicable to the condition of high speed and small torque.
Actuator: hydraulic cylinder, hydraulic motor and swing hydraulic motor. Function: convert the pressure energy of liquid into mechanical energy, which is used to drive the working mechanism to do work and realize reciprocating straight customized Large torque cycloidal motor Linear motion, continuous rotation or swing; Governor: pressure, flow, direction control valve and other control elements. Function: control the oil pressure, flow and direction from the pump to the actuator in the hydraulic system, so as to control the force (torque) and speed output by the actuator Xuzhou Large torque cycloidal motor Degree (speed) and direction, to ensure that the main engine working mechanism driven by the actuator can complete the predetermined motion law; Hydraulic auxiliary device: oil tank, pipe fittings, filter, heat exchanger, accumulator, indicating instrument, etc.
If the hydraulic system is compared to the human body, then the hydraulic oil is equal to human blood. In the hydraulic system, the hydraulic oil plays a role in energy transmission, system lubrication, and prevention Xuzhou Large torque cycloidal motor The functions of corrosion, rust prevention and cooling, and whether the hydraulic system can work effectively are closely related to the type and selection of hydraulic oil. Coding, composition and characteristics of hydraulic system: high purity general machine tool oil, refined mineral lubricating oil, with good rust resistance and oxidation resistance. High wear resistant hydraulic oil, refined mineral lubricating oil, rust proof, anti-oxidation, anti-wear. High temperature and high pressure hydraulic oil, with the characteristics of rust prevention, oxidation resistance, wear resistance, etc., is refined into mining lubricating oil, and added with viscosifier. Refined mining lubricating oil HG hydraulic guide oil, rust proof, anti-oxidation, anti-wear, anti stick slip. HS synthesis customized Large torque cycloidal motor Hydrocarbon is a kind of low temperature hydraulic oil, which has the characteristics of anti-oxidation and anti-wear.
Oil filling process sequence: shell oil filler → oil filling sleeve groove → oil filling sleeve groove → shell oil filling hole → diaphragm → stator. Oil drainage process sequence: rotating stator → diaphragm Large torque cycloidal motor manufactor → Shell oil distribution hole → oil distribution jacket longitudinal groove → oil distribution jacket groove → shell oil return port. The rotating motion of the rotor includes rotation (rotation in the direction of expanding the high-pressure cavity around the center of the rotor) and revolution (rotation in the direction of deviation from the radius around the center of the stator). The rotation of the rotor is opposite to the revolution direction, and the rotation is transmitted to the output shaft through the linkage shaft. Rotor rotates for 1 cycle customized Large torque cycloidal motor The rotor is driven by 42 pressure oil with the maximum volume for 6 revolutions, so the motor has a large emissions.
Precautions during operation of cycloidal hydraulic motor: before operation, check whether all parts of the hydraulic system are connected correctly, and inject oil into the specified Xuzhou Large torque cycloidal motor Height. Start and run without load for 10-15 minutes, and exhaust. Air bubbles in the oil tank, noise in the system, and gas accumulation in the engine oil cylinder all prove that there is air in the system. After the gas is discharged, fill the oil tank, and then gradually increase the load of the motor until the load is too large. Observe whether there is noise, oil rise, oil leakage and other abnormal phenomena. After 50 hours of operation, change the oil according to the maintenance rules, and then the oil according to the maintenance rules Xuzhou manufactor Replace. If there is no motor fault, do not disassemble it easily.
