As the power source and actuator of the hydraulic system, the performance of the hydraulic motor has a great impact on the performance of the entire hydraulic system. Therefore, the importance of studying the hydraulic motor performance test system is special-purpose High torque cycloidal hydraulic motor It is very important that the rise and application of hydraulic testing technology based on virtual instrument has opened up a broad prospect for the performance testing of hydraulic motors. Hydraulic motors are widely used in machine tools, metallurgy, engineering machinery, plastic machinery, agricultural machinery, mining machinery, marine machinery and many other important fields. The performance of the hydraulic motor has a decisive impact on the whole system, and will directly affect the stability of the system. At the same time, the performance of the hydraulic motor will have an impact on the life of the system components and the production efficiency of the system. Guangzhou manufactor Unexpected failure of hydraulic motor will greatly reduce production efficiency.
1. Air intrusion. When the air intrudes into the hydraulic system, it has a large volume in the low-pressure area. When it enters the high-pressure area, it is compressed, and the volume suddenly decreases. When it enters the low-pressure area, the volume suddenly increases, resulting in a sudden change in the bubble volume, that is, "explosion" phenomenon, resulting in noise. Solution: Generally, the hydraulic cylinder is equipped with an exhaust device special-purpose High torque cycloidal hydraulic motor Exhaust. In addition, a common method is to exhaust the actuator several times during the fast full stroke after startup. 2. The quality of the hydraulic pump or motor is poor. The quality of the hydraulic pump is poor, the accuracy does not fully meet the technical requirements, the pressure and flow fluctuations are large, the oil trapping phenomenon has not been eliminated well, and poor sealing and poor bearing quality are the main reasons for the noise. In use, due to wear of hydraulic pump parts, excessive clearance, insufficient flow Guangzhou manufactor The force is easy to fluctuate and will also produce noise.
As far as energy conversion is concerned, the hydraulic pump and hydraulic motor are connected as reversible hydraulic components, and the working fluid can be input into any kind of hydraulic pump to make it become a hydraulic motor; On the contrary, when the main shaft of the hydraulic motor rotates under the action of external force High torque cycloidal hydraulic motor manufactor It can also become a hydraulic pump. Because they all have the same basic structural elements, namely sealed and recyclable volume and corresponding distribution mechanism. However, the working environment of hydraulic motor and hydraulic pump is different special-purpose High torque cycloidal hydraulic motor The performance requirements are also different. Therefore, there are many differences between the hydraulic motor and the hydraulic pump of the same model. The first hydraulic motor should be positive and negative, so its internal structure should be symmetrical; The speed range of the motor must be large enough, especially its minimum stable speed must have certain requirements.
As a hydraulic equipment, hydraulic motor has been widely used in many factories. Generally, we should master the assembly skills of the hydraulic motor: the hydraulic system should special-purpose High torque cycloidal hydraulic motor Correct machining and assembly. The mounting surface of the hydraulic valve on the oil block should be straight, and the sealing surface of the sealing groove should be finished to avoid radial scratches. The preload of the connection between the hydraulic valve and the oil circuit block and the connection between the oil circuit blocks shall be sufficient to prevent surface separation. The hydraulic equipment shall be inspected according to relevant standards before assembly High torque cycloidal hydraulic motor manufactor Check the pressure leakage of system components. If problems are found, corresponding measures shall be taken. If the problem is serious, it should be replaced. Accurately formulate the assembly process documents of hydraulic equipment, configure necessary assembly tools, and strictly follow the assembly process. Keep the hydraulic components, accessories, sealing parts and pipe fittings clean to prevent contamination, and check the integrity of the sealing surface and connecting threads. The hydraulic connector should not be tightened too tightly, otherwise some parts will be severely deformed or even broken, causing leakage. Avoid damaging sealing parts during assembly.
Generally, rolling bearing or hydrostatic sliding bearing, hydraulic special-purpose High torque cycloidal hydraulic motor Since the pressure motor works under the condition of input pressure oil, it does not need to have self-priming capacity, but it needs to have a certain initial air tightness to provide the necessary starting torque. The existence of these differences makes the structure of the hydraulic motor and the hydraulic pump relatively close, but they cannot work reversibly. The classification of hydraulic motors can be divided into gear type, impeller type, plunger type and other types according to the structure type. According to the rated speed of the hydraulic motor, it can be divided into high speed and low speed. The rated speed exceeds 500r/min Guangzhou High torque cycloidal hydraulic motor High speed hydraulic motor, while the rated speed is lower than 500r/min, it belongs to low speed hydraulic motor.
When the high-pressure oil enters the oil distribution shaft and enters each plunger cylinder hole of the working section through the oil distribution window, the corresponding plunger set is pushed against the curved surface of the cam ring L (housing), Guangzhou High torque cycloidal hydraulic motor The cam ring surface gives a reaction force to the plunger at the contact position. This reaction force N acts on the common plane where the cam ring surface contacts the roller. This normal reaction force N can be decomposed into radial force PH and circumferential force T, which are balanced with the hydraulic pressure at the bottom of the plunger, while the circumferential force T overcomes the load torque, special-purpose High torque cycloidal hydraulic motor Drive cylinder 2 to rotate. Under this working condition, the cam ring and oil distribution shaft do not rotate. At this time, the plunger corresponding to the oil return section of the cam gear moves in the opposite direction, and the oil is discharged through the oil distribution shaft.