With the rapid development of China's economy, since the reform and opening up, the machinery industry has improved the advanced productivity in China by constantly introducing foreign technology. Especially after China's accession to the WTO, the machinery industry has accelerated scientific and technological innovation, and the annual export of equipment has continued to grow. With the continuous technological innovation of the hydraulic press industry in China, a number of high-tech industrial companies have emerged, and there are thousands of domestic production enterprises with a certain scale. Hydraulic press products are commonly used in stamping processing and stamping forming processes, such as forging, stamping, cold extrusion, straightening, bending, flanging, plate stretching, powder metallurgy, press fitting, etc. They are metal, plastic, rubber, wood, powder and other products. It can not only meet the functional diversification of electromechanical products to the maximum extent, but also is the basic guarantee for completing major projects and major technological transformation. Now the hydraulic press products have been widely used in automobile, engineering machinery, agricultural machinery, machine tools, plastic machinery, metallurgy and mining, power generation equipment, railway, ship, light industry, electronics, and defense industry products.
As far as energy conversion is concerned, the hydraulic pump and hydraulic motor are connected as reversible hydraulic components, and the working fluid can be input into any kind of hydraulic pump to make it become a hydraulic motor; On the contrary, when the main shaft of the hydraulic motor rotates under the action of external force Large torque cycloidal motor manufactor It can also become a hydraulic pump. Because they all have the same basic structural elements, namely sealed and recyclable volume and corresponding distribution mechanism. However, the working environment of hydraulic motor and hydraulic pump is different special-purpose Large torque cycloidal motor The performance requirements are also different. Therefore, there are many differences between the hydraulic motor and the hydraulic pump of the same model. The first hydraulic motor should be positive and negative, so its internal structure should be symmetrical; The speed range of the motor must be large enough, especially its minimum stable speed must have certain requirements.
When the working load changes from low speed to high speed in a wide range, the hydraulic motor is also required to be able to drive and regulate speed in the corresponding wide range, which requires the motor to have good low-speed stability and high speed performance. The speed regulation range K of the hydraulic motor is usually expressed by the ratio of the allowable maximum speed to the minimum speed. special-purpose Large torque cycloidal motor It is the highest operating speed of hydraulic motor, but it is limited by many factors, mainly including: 1. Service life. After the speed increases, each pair is worn Jiaozuo manufactor The service life is shortened. 2、 Mechanical efficiency limits. At high speed, the hydraulic motor needs to input large flow, accordingly, the hydraulic loss of each circulating component increases, reducing the mechanical efficiency.
The hydraulic motor is usually put into operation Jiaozuo special-purpose Clean before use. The purpose of cleaning is to remove the pollutants, metal chips, fiber compounds and iron cores left in Madai. In the first two hours of operation, even if the motor is not completely damaged, there will be a series of failures. Therefore, the hydraulic motor oil circuit should be cleaned as follows: 1. Clean the oil tank with easy drying cleaning solvent, and then remove the solvent residue with filtered air. 2. Clean all pipes of hydraulic motor. In some cases, it may be necessary to impregnate pipes and joints. 3. Install an oil filter on the pipeline to protect the oil supply pipeline and pressure pipeline of the valve. four special-purpose Large torque cycloidal motor Install a flushing plate on the collector to replace precision valves, such as electro-hydraulic servo valve. 5. Check whether all pipes are of proper size and connected correctly.
As the power source and actuator of the hydraulic system, the performance of the hydraulic motor has a great impact on the performance of the entire hydraulic system. Therefore, the importance of studying the hydraulic motor performance test system is special-purpose Large torque cycloidal motor It is very important that the rise and application of hydraulic testing technology based on virtual instrument has opened up a broad prospect for the performance testing of hydraulic motors. Hydraulic motors are widely used in machine tools, metallurgy, engineering machinery, plastic machinery, agricultural machinery, mining machinery, marine machinery and many other important fields. The performance of the hydraulic motor has a decisive impact on the whole system, and will directly affect the stability of the system. At the same time, the performance of the hydraulic motor will have an impact on the life of the system components and the production efficiency of the system. Jiaozuo manufactor Unexpected failure of hydraulic motor will greatly reduce production efficiency.
1. Air intrusion. When the air intrudes into the hydraulic system, it has a large volume in the low-pressure area. When it enters the high-pressure area, it is compressed, and the volume suddenly decreases. When it enters the low-pressure area, the volume suddenly increases, resulting in a sudden change in the bubble volume, that is, "explosion" phenomenon, resulting in noise. Solution: Generally, the hydraulic cylinder is equipped with an exhaust device special-purpose Large torque cycloidal motor Exhaust. In addition, a common method is to exhaust the actuator several times during the fast full stroke after startup. 2. The quality of the hydraulic pump or motor is poor. The quality of the hydraulic pump is poor, the accuracy does not fully meet the technical requirements, the pressure and flow fluctuations are large, the oil trapping phenomenon has not been eliminated well, and poor sealing and poor bearing quality are the main reasons for the noise. In use, due to wear of hydraulic pump parts, excessive clearance, insufficient flow Jiaozuo manufactor The force is easy to fluctuate and will also produce noise.
