Functions: It is used for the storage, supply and recovery of hydraulic media, the connection between hydraulic components and the transmission of energy carrying hydraulic media, filtering impurities in the hydraulic media, keeping the media required for the normal operation of the system clean, heating or cooling the system, storing and releasing hydraulic energy or absorbing hydraulic pulsation and impact, and displaying the pressure and oil temperature of the system; Hydraulic working medium: various hydraulic oils (fluids), efficacy: as the energy carrying medium of the system, it plays the role of lubrication and cooling while transferring energy. Generally speaking, the hydraulic components that can complete certain specific functions are called hydraulic circuits. In order to meet the working requirements of certain machinery or equipment, the overall structure of several special basic functional circuits connected or combined together is called hydraulic system.
As a hydraulic equipment, hydraulic motor has been widely used in many factories. Generally, we should master the assembly skills of the hydraulic motor: the hydraulic system should customized High torque cycloidal hydraulic motor Correct machining and assembly. The mounting surface of the hydraulic valve on the oil block should be straight, and the sealing surface of the sealing groove should be finished to avoid radial scratches. The preload of the connection between the hydraulic valve and the oil circuit block and the connection between the oil circuit blocks shall be sufficient to prevent surface separation. The hydraulic equipment shall be inspected according to relevant standards before assembly High torque cycloidal hydraulic motor Manufacturer Check the pressure leakage of system components. If problems are found, corresponding measures shall be taken. If the problem is serious, it should be replaced. Accurately formulate the assembly process documents of hydraulic equipment, configure necessary assembly tools, and strictly follow the assembly process. Keep the hydraulic components, accessories, sealing parts and pipe fittings clean to prevent contamination, and check the integrity of the sealing surface and connecting threads. The hydraulic connector should not be tightened too tightly, otherwise some parts will be severely deformed or even broken, causing leakage. Avoid damaging sealing parts during assembly.
At present, the system used in series by multiple cycloidal motors (see Figure 1) is applied to sweepers, trenchless drills and airport luggage carts. The output shaft of the hydraulic motor often leaks oil during use, so it is useless to replace the dynamic seal of the output shaft. In series application, the problem of casing oil leakage pressure is ignored. The oil leakage pressure of the housing refers to the maximum pressure that the motor shaft seal can bear after the hydraulic motor is fully lubricated inside; If the hydraulic motor is applied customized High torque cycloidal hydraulic motor Improper. After the machine has been working continuously for a period of time, due to various factors, the oil in the housing will not be released, resulting in higher and higher pressure in the housing of the hydraulic motor, which first leads to the failure of the shaft seal. The casing leakage pressure mentioned here is not the bursting pressure of the casing, but the pressure that the motor output shaft dynamic seal can bear. In the motor samples of some manufacturers, only the back pressure is mentioned. Actually, back pressure refers to electricity High torque cycloidal hydraulic motor Manufacturer The return oil pressure of the engine, not the oil discharge pressure of the casing. During operation, the requirements for the oil discharge pressure of the cycloidal motor housing are as follows. Eaton is the world's first cycloid motor manufacturer. In China's domestic cycloidal motor manufacturing industry, Jining Jinjia Hydraulic Co., Ltd. uses Eaton technology to produce cycloidal motors. Its output shaft dynamic seal has better bearing capacity, that is, the unique internal oil circuit design of the company's products enables internal oil drainage not only to lubricate parts, but also to discharge excess oil while maintaining a certain housing oil drainage pressure.
The valve control system controls the flow by changing the opening of the valve throttle, thus controlling the speed of the actuator. Usually, the reason for low efficiency is the existence of throttling and overflow losses. Almost all mechanical equipment adopts valve control system. The pump control system can realize the stepless control of speed by changing the displacement of variable displacement pump, or control the flow through the combination of multiple constant displacement pumps to achieve the stepwise control of speed. The reason for high efficiency is that there is no throttling or overflow loss. It is widely used in high power hydraulic devices such as pressure processing machinery and plastic machinery. The actuator control system controls the flow by changing the variable hydraulic motor flow of the actuator, or through the joint work of multiple quantitative hydraulic motors, or by changing the action area of the composite hydraulic cylinder. Similar to the pump control system, this system has high efficiency because it has no throttling and overflow losses. It is suitable for traveling machinery, press and other hydraulic equipment.
When the working load changes from low speed to high speed in a wide range, the hydraulic motor is also required to be able to drive and regulate speed in the corresponding wide range, which requires the motor to have good low-speed stability and high speed performance. The speed regulation range K of the hydraulic motor is usually expressed by the ratio of the allowable maximum speed to the minimum speed. customized High torque cycloidal hydraulic motor It is the highest operating speed of hydraulic motor, but it is limited by many factors, mainly including: 1. Service life. After the speed increases, each pair is worn Foshan Manufacturer The service life is shortened. 2、 Mechanical efficiency limits. At high speed, the hydraulic motor needs to input large flow, accordingly, the hydraulic loss of each circulating component increases, reducing the mechanical efficiency.
Along the revolution direction of the rotor, the volume of the tooth cavity at the front side of the connection between the rotor and the stator becomes smaller, which is an oil discharge cavity, and the volume at the rear side becomes larger. When the connecting line passes through the two tooth roots of the rotor, the oil inlet ends and the largest tooth cavity appears. When the connecting line passes through the two tooth tops of the rotor, the oil drainage ends and the smallest tooth cavity appears. In order to ensure the continuous rotation of the rotor, it is necessary to have the same regular oil distribution mechanism to cooperate with it, so that the tooth cavity at the front side of the connecting pipeline is always connected with the oil drain port, and the rear side is connected with the oil inlet port. As mentioned above, the oil distribution mechanism consists of a housing and an oil distribution sleeve. The 12 longitudinal grooves (x) on the oil distribution sleeve and the 12 intervals formed by the oil distribution groove face the root and top of the rotor through the positioning device, which proves that when the largest and smallest cavities occur, the oil distribution hole of the housing can be closed, thus separating the oil inlet groove and oil outlet groove of the oil distribution sleeve.