The hydraulic motor manufacturer explains to you the reasons for the poor performance of the hydraulic motor: 1. First of all, according to the analysis of the causes of the wear of the port plate, the main reasons for the weakness of the hydraulic motor are: because the port plate is worn, the oil inlet channel and the oil return channel are connected at the port plate, part of the high-pressure oil leaks, the oil pressure flowing through the stator and rotor pair decreases, and the flow decreases, Eventually, the output speed and torque of the motor will decrease. 2. Due to the wear of the valve plate, its relative position in the valve body has changed Large torque cycloidal motor manufactor The preload and adhesion of the spring on the valve body between the valve plates will be reduced, which will intensify the leakage of hydraulic oil and lead to the decline of the performance of the hydraulic motor. 3. With the increase of hydraulic oil temperature, its comprehensive performance declines, driving the cycloidal rotor to rotate Zhejiang manufactor The ability to move is further reduced. Upon inspection, there is no obvious wear on the joint surface of the stator and rotor pair and the bearing seat and valve disc matched with both sides of the stator and rotor pair. The movement is normal without jamming, which will not cause performance degradation.
1. The hydraulic system is characterized by high energy density. For motors with the same power, hydraulic motors are much smaller and lighter than motors. And it is easy to apply to mobile devices. 2. The hydraulic motor has convenient speed regulation, which can be adjusted infinitely from 0 to the maximum speed according to the adjustment of the hydraulic valve. The motor itself does not need special design and has low cost. This is much cheaper than motor+reducer, or variable frequency motor and servo motor. 3. The hydraulic motor is totally enclosed and can be safely used in dusty, wet (even underwater) and flammable environments, which is much more reliable than explosion-proof (flameproof) motors. 4. The hydraulic system has strong anti overload capacity, and it is protected by the overflow valve, allowing long (relatively) frequent overloads. It is easy to recover under overload conditions, without damaging the equipment or restarting the equipment. These unparalleled advantages of motors have made hydraulic motors and hydraulic technology rapidly spread and popularized all over the world in the past 20 years. People increasingly feel the importance of hydraulic motors in practice.
Oil filling process sequence: shell oil filler → oil filling sleeve groove → oil filling sleeve groove → shell oil filling hole → diaphragm → stator. Oil drainage process sequence: rotating stator → diaphragm Large torque cycloidal motor manufactor → Shell oil distribution hole → oil distribution jacket longitudinal groove → oil distribution jacket groove → shell oil return port. The rotating motion of the rotor includes rotation (rotation in the direction of expanding the high-pressure cavity around the center of the rotor) and revolution (rotation in the direction of deviation from the radius around the center of the stator). The rotation of the rotor is opposite to the revolution direction, and the rotation is transmitted to the output shaft through the linkage shaft. Rotor rotates for 1 cycle special-purpose Large torque cycloidal motor The rotor is driven by 42 pressure oil with the maximum volume for 6 revolutions, so the motor has a large emissions.
The weight per unit of electricity is very light. Statistics show that the weight of hydraulic pump and hydraulic motor per unit power is only the generator. 1/10 of the motor, hydraulic pump and hydraulic motor can be as small as 0.0025N/W, and the generator and motor with the same power can be about 0.03N/W. As for size, the former is about 12%~13% of the latter. In terms of output force, it is easy to get extremely high pressure hydraulic fluid with a pump, which will produce great force after being delivered to the hydraulic cylinder. Therefore, hydraulic technology has the advantages of light weight Zhejiang manufactor The outstanding characteristics of small size and large output are conducive to the miniaturization and miniaturization of mechanical equipment and its control system for high-power operation. Flexible and convenient layout. The configuration of hydraulic components is not restricted by the strict space position, and it is easy to pass according to the needs of the machine. The connection of all parts of the system is realized through pipes, and the layout setting has great flexibility special-purpose Large torque cycloidal motor Soft, which can form a complex system that is difficult to form by other methods.
Hydraulic transmission system, the hydraulic transmission system is generally an open loop system without feedback, which mainly transmits power, supplemented by information, and pursues the perfection of transmission characteristics. Hydraulic elements special-purpose Large torque cycloidal motor The characteristics of components and their interactions determine the working characteristics of the system, and its working quality is greatly affected by the changes of working conditions. Hydraulic drive system is widely used. The hydraulic system of most industrial equipment belongs to this category. In the hydraulic control system, servo valves and other electrohydraulic devices are mostly used in the hydraulic control system Large torque cycloidal motor manufactor The control valve constitutes a closed-loop system with feedback, which mainly transmits information, supplemented by power, and pursues the perfection of control performance. The system adds detection feedback, which can combine common components into an accurate control system, and its control quality is less affected by the change of working conditions. Hydraulic control system is widely used in high-precision CNC machine tools, metallurgy, aerospace and other industries.
At present, the system used in series by multiple cycloidal motors (see Figure 1) is applied to sweepers, trenchless drills and airport luggage carts. The output shaft of the hydraulic motor often leaks oil during use, so it is useless to replace the dynamic seal of the output shaft. In series application, the problem of casing oil leakage pressure is ignored. The oil leakage pressure of the housing refers to the maximum pressure that the motor shaft seal can bear after the hydraulic motor is fully lubricated inside; If the hydraulic motor is applied special-purpose Large torque cycloidal motor Improper. After the machine has been working continuously for a period of time, due to various factors, the oil in the housing will not be released, resulting in higher and higher pressure in the housing of the hydraulic motor, which first leads to the failure of the shaft seal. The casing leakage pressure mentioned here is not the bursting pressure of the casing, but the pressure that the motor output shaft dynamic seal can bear. In the motor samples of some manufacturers, only the back pressure is mentioned. Actually, back pressure refers to electricity Large torque cycloidal motor manufactor The return oil pressure of the engine, not the oil discharge pressure of the casing. During operation, the requirements for the oil discharge pressure of the cycloidal motor housing are as follows. Eaton is the world's first cycloid motor manufacturer. In China's domestic cycloidal motor manufacturing industry, Jining Jinjia Hydraulic Co., Ltd. uses Eaton technology to produce cycloidal motors. Its output shaft dynamic seal has better bearing capacity, that is, the unique internal oil circuit design of the company's products enables internal oil drainage not only to lubricate parts, but also to discharge excess oil while maintaining a certain housing oil drainage pressure.
