At present, the system used in series by multiple cycloidal motors (see Figure 1) is applied to sweepers, trenchless drills and airport luggage carts. The output shaft of the hydraulic motor often leaks oil during use, so it is useless to replace the dynamic seal of the output shaft. In series application, the problem of casing oil leakage pressure is ignored. The oil leakage pressure of the housing refers to the maximum pressure that the motor shaft seal can bear after the hydraulic motor is fully lubricated inside; If the hydraulic motor is applied special-purpose Eaton cycloid motor Improper. After the machine has been working continuously for a period of time, due to various factors, the oil in the housing will not be released, resulting in higher and higher pressure in the housing of the hydraulic motor, which first leads to the failure of the shaft seal. The casing leakage pressure mentioned here is not the bursting pressure of the casing, but the pressure that the motor output shaft dynamic seal can bear. In the motor samples of some manufacturers, only the back pressure is mentioned. Actually, back pressure refers to electricity Eaton cycloid motor Manufacturer The return oil pressure of the engine, not the oil discharge pressure of the casing. During operation, the requirements for the oil discharge pressure of the cycloidal motor housing are as follows. Eaton is the world's first cycloid motor manufacturer. In China's domestic cycloidal motor manufacturing industry, Jining Jinjia Hydraulic Co., Ltd. uses Eaton technology to produce cycloidal motors. Its output shaft dynamic seal has better bearing capacity, that is, the unique internal oil circuit design of the company's products enables internal oil drainage not only to lubricate parts, but also to discharge excess oil while maintaining a certain housing oil drainage pressure.
If the hydraulic system is compared to the human body, then the hydraulic oil is equal to human blood. In the hydraulic system, the hydraulic oil plays a role in energy transmission, system lubrication, and prevention Dalian Eaton cycloid motor The functions of corrosion, rust prevention and cooling, and whether the hydraulic system can work effectively are closely related to the type and selection of hydraulic oil. Coding, composition and characteristics of hydraulic system: high purity general machine tool oil, refined mineral lubricating oil, with good rust resistance and oxidation resistance. High wear resistant hydraulic oil, refined mineral lubricating oil, rust proof, anti-oxidation, anti-wear. High temperature and high pressure hydraulic oil, with the characteristics of rust prevention, oxidation resistance, wear resistance, etc., is refined into mining lubricating oil, and added with viscosifier. Refined mining lubricating oil HG hydraulic guide oil, rust proof, anti-oxidation, anti-wear, anti stick slip. HS synthesis special-purpose Eaton cycloid motor Hydrocarbon is a kind of low temperature hydraulic oil, which has the characteristics of anti-oxidation and anti-wear.
The oil distribution sleeve is synchronized with the rotor, so that the rotor rotates once, and the seven oil distribution holes on the housing are closed 840 times by the twelve diaphragms of the oil distribution sleeve, while the rotor and stator form the largest and smallest closed cavities respectively 1420 times, collectively referred to as the seal cavity. In the circle of the oil distribution hole of the closed housing, the oil inlet and outlet of the rotor have three chambers respectively, one Dalian Eaton cycloid motor The cavity is closed. When the rotor is transferred from the smallest enclosed cavity to the next largest enclosed cavity, before the rotor is transferred from the largest enclosed cavity to the next smallest enclosed cavity, oil is supplied to four cavities and three cavities special-purpose Eaton cycloid motor Drain the oil.
After disassembling and inspecting the hydraulic motor installed on the drill, it was found that the friction surface of the valve disc and the port plate of the hydraulic motor was severely worn, and the deepest worn part was 0. 15mm; The output shaft oil seal is leaking. Cause analysis of oil leakage of output shaft oil seal. After disassembly inspection and test, the axial and radial clearances of the output shaft meet the standard requirements special-purpose Eaton cycloid motor There is no obvious wear on the oil seal mating surface. However, it is found that the oil seal rubber has hardened and its elasticity has deteriorated. With the increase of sealing lip wear, the pre tightening capacity and sealing performance decrease, and the excessive oil temperature accelerates the wear of sealing lip; In addition, due to the liquid Dalian Eaton cycloid motor The leakage of the pressure motor causes the back pressure in the housing to be too high, which further aggravates the wear and leakage of the sealing lip. The smaller the friction of the rotor in the stator sleeve, the higher the mechanical efficiency of the motor.
Causes: 1. The pump is damaged, and the pump body is overheated and produces noise. 2. The control valve is closed tightly or the oil supply and return system is blocked, and local overheating occurs. 3. The safety valve is opened, and the valve cries or hisses, and local overheating occurs. 4. The distribution rotary valve is excessively leaking, and the valve chamber is overheated, and it is very hot when touched by hand. 5. The hydraulic motor crankcase is excessively leaking, and the single oil drain pipe is leaking special-purpose Eaton cycloid motor Treatment method for excessive leakage and high oil level: 1. Check the condition of the ball joint 2. Check the sealing condition of the cylinder piston 3. Check the viscosity and operating temperature of the oil 4. Check the contact surface between the oil pan and the housing 5. Check the surface between the connecting rod and the eccentric wheel Eaton cycloid motor Manufacturer 6. Check the wear of the oil pan and whether the two oil cavity channels at the inlet and outlet of the casting are connected
Hydraulic transmission system, the hydraulic transmission system is generally an open loop system without feedback, which mainly transmits power, supplemented by information, and pursues the perfection of transmission characteristics. Hydraulic elements special-purpose Eaton cycloid motor The characteristics of components and their interactions determine the working characteristics of the system, and its working quality is greatly affected by the changes of working conditions. Hydraulic drive system is widely used. The hydraulic system of most industrial equipment belongs to this category. In the hydraulic control system, servo valves and other electrohydraulic devices are mostly used in the hydraulic control system Eaton cycloid motor Manufacturer The control valve constitutes a closed-loop system with feedback, which mainly transmits information, supplemented by power, and pursues the perfection of control performance. The system adds detection feedback, which can combine common components into an accurate control system, and its control quality is less affected by the change of working conditions. Hydraulic control system is widely used in high-precision CNC machine tools, metallurgy, aerospace and other industries.
