(1) Pay attention to the discovery of abnormal phenomena at any time and anywhere
There must be reasons for abnormal noise, vibration or abnormal data signals in the monitoring system. When abnormal phenomenon is found, find the circuit diagram immediately and check according to the diagram. Carefully observe whether the abnormal phenomenon is caused by temporary errors. Evaluate whether to park the car. The working pressure, load, temperature, time, startup and termination are all likely to cause Inner curve hydraulic motor Cause of abnormal phenomenon. Usually, we should analyze and discuss them one by one.
(2) Do not load the hydraulic pump immediately after starting
After running, the hydraulic pump must run at a high speed without load for a period of time (about 10~30 minutes). Especially when the temperature is very low, it is necessary to warm up the whole process to make the hydraulic machine circuit circulation system work normally and then load again, and determine the operation condition.
(3) Observation Shredder hydraulic motor Temperature transition
Pay attention to check the large and minimum temperature changes, and find out the correlation between the soft oil and the external working temperature. In this way, we can know whether the cooling tower volume and the fuel tank volume of the storage vehicle are in line with the surrounding standards. The application standards cooperate with each other, and the common faults of the refrigeration system can be eliminated as if they were followed.
(4) Pay attention to the noise of the hydraulic pump
The new hydraulic pump has less wear in the early stage, is extremely vulnerable to bubbles, floating dust and other hazards, poor high-temperature lubrication or application standard overload will cause adverse effects, making the hydraulic pump transmit abnormal hazards.
(5) Pay attention to the indicated value of the tester
Observe the vibration and stability of the pressure gauge of the hydraulic circuit, the pressure controller light, etc. at any time and anywhere to find out whether the hydraulic circuit function is normal.
(6) Pay attention to the posture of mechanical equipment (for modified pump)
The design scheme of hydraulic press circuit is unreasonable or the production and manufacturing of components are poor, which is difficult to find in the start and end application links. Therefore, attention should be paid to the posture shown under various application standards.
(7) Pay attention to the adjustment in each valve
Fully master the application of pressure regulating valve, flow regulating valve and azimuth regulating valve, and pay special attention to the regulation scope and limit, otherwise incorrect regulation will not only damage mechanical equipment, but also pose a threat to safety.
(8) Check the condition of the filter unit
The filter device in the loop should be removed and removed on time, and the condition of the filter screen and the waste absorbed on the screen should be checked. The quality, quantity and size of the waste should be analyzed, so that the level of environmental pollution in the loop can be observed, and even the source of environmental pollution can be inferred.
(9) Check the change of gear oil on time
Check and analyze gear oil deterioration, discoloration and environmental pollution level change every one or two months to ensure Hydraulic transmission All system media is normal.
(10) Pay attention to the leakage condition of the pipe penetration part
Whether the hydraulic control valve is well threaded can be seen after running for a period of time. Check whether it is oil leakage and whether the threaded pipe is loose.
(11) Pay attention to the operation of new mobile phones within three months
During the operation of the new mobile phone, check the operation conditions, such as the maintenance of parts, whether the screws are loose, whether the temperature rises abnormally, whether the gear oil deteriorates rapidly, and whether the application standards meet the requirements.